If you want to improve bottom-line performance in the energy industry, then focusing on operational uptime is a good place to start and is best achieved by managing your equipment effectively. Attaining high operational efficiency means ensuring that every asset operates at its best, has high availability, and requires the least amount of maintenance. ABB motors and drives have specialised technologies to ensure uninterrupted operations in your industrial environment. This post explores the latest ABB technologies that will help you maximise your operational uptime.
Minimising Downtime with ABB Ability ™
Until recently, the cost of permanently installed condition monitoring had prevented companies from adopting this technology in industrial settings. The majority of motors just ran until they broke down. Traditional motors, pumps, and mounted bearings can now be transformed into intelligent, wirelessly connected equipment with the help of the ABB Ability™ Smart Sensor. Nearly all of ABB’s and other manufacturers’ LV motors are compatible with the sensors. With a 10mm width, they are also highly versatile.
Users can identify inefficiencies in their system remotely and prevent downtime by utilising the vital metrics the Smart Sensor measures from the equipment’s surface about the machine’s performance and condition. Moreover, the cost of a unit can now pay for itself in under a year, thanks to ABB’s modifications. At Beta Power Engineering, we frequently provide equipment for a plant’s entire motor fleet, allowing you to meet your LV motor demands as far as they need to go, thanks to this additional affordability.
Low Voltage Motors Increase Operational Uptime
Accurate speed control is necessary for many operations, and some applications may require speeds below 40 rpm. ABB’s IE5 synchronous reluctance motors operate at a constant reference speed with essentially no mistakes in the absence of an encoder. Their low winding temperatures increase the reliability and lifetime of the winding and, more importantly, the cool synchronous reluctance rotor results in significantly lower bearing temperatures. This feature has a major impact as bearing failures account for approximately 70 percent of unplanned motor outages.
This design combines the performance of a permanent magnet motor with the ease of use and maintenance of an induction motor, which is achieved through synchronous reluctance technology. The rotor has almost minimal power losses since it lacks windings and magnets. Additionally, maintenance is as simple as with induction motors since the rotor is free of magnetic forces.
ABB Drive Support for Synchronous Reluctance Motors
Many drive types can trip if you are using a synchronous reluctance motor and it is unable to supply the necessary torque, which means you will have downtime while the problem is being addressed. Even in the absence of speed sensors, ABB drives offer complete torque and control down to zero speed, so you can maintain optimal uptime.
Ultra-Low Harmonic Drives
In scenarios when the supply network is unsteady, ultra-low harmonic drivers provide dependable operation to prevent downtime. The active supply section of the drive can increase output to ensure full motor voltage even if the supply voltage drops below the nominal value. This drive type can be utilised to counteract a voltage drop caused by long supply or motor cables, or output filters, and ensures full motor voltage under all conditions.
ABB Support Services
A device’s primary cause of failure is component aging due to regular use, and these failures often result in expensive stoppages that always seem to occur at the most inconvenient time. Also, critical parts can sustain secondary damage as a result of component failure. Here are the current support options to support maintenance and prevent downtime from ABB:
Maintenance Kits
ABB repair kits are the most cost-effective option for obtaining the replacement parts needed for specific maintenance procedures, helping you save time on maintenance. These cost-efficient kits offer a lower price compared to the individual spare parts and are delivered within a shorter lead time, unlike standard spare parts.
Preventive Maintenance for ABB Drives
ABB provides a Preventive Maintenance service which follows detailed, product-specific schedules and implements procedures at intervals tailored to the equipment’s lifecycle. It also outlines budgeting for maintenance, which optimises costs and provides access to certified engineers who perform maintenance procedures.
ABB Training Programs
Having high-quality equipment is essential, but without the right team to maintain it, you won’t get the best results. Ensure your maintenance team is well-versed in working with ABB equipment and diagnostic tools through comprehensive training programs that equip technicians to accurately diagnose, maintain accurately, and troubleshoot ABB motors and drives.
How to Maximise the Lifespan of ABB Motors and Drives
Stay on Top of Inspections
Implement a scheduled maintenance routine that includes regular inspections of wiring, cooling systems, and cleanliness to prevent minor issues from escalating.
Support Smooth Operation with Proper Lubrication
Fifty-one percent of motor failures are caused by bearing issues, and the most effective way to maintain your bearings is to get the greasing process right. ABB motors are mounted with a plate which gives details about the regularity of re-lubrication intervals. It’s equally as important to avoid over greasing, so make sure the grease relief valves are open during this process and remember to use the correct grade or type of grease.
Always Choose Trusted Partners
To maintain your system’s integrity and avoid compatibility issues, work with certified ABB partners, such as Beta Power Engineering, for genuine parts and reliable service and support.
ABB Drive Maintenance Checklist
Follow these steps to keep your ABB drive operating correctly;
- Regularly clean the drive and its surroundings to avoid dust and dirt from building up, which can lead to overheating.
- Ensure the drive is properly grounded, as grounding faults can cause malfunction.
- Keep the cooling fan clean and free from obstructions for optimal functionality.
- Check and top up the drive’s oil level periodically, as low oil levels can also lead to overheating and reduce performance.
Your Go-To Partner for ABB Drives and Motors
You can rely on ABB motors and drives to deliver profitable industrial operations by reducing downtime risks and increasing operational uptime through proactive maintenance techniques and the use of the most advanced technology available. If you invest in your equipment’s dependability now, you can enjoy long-term productivity for years to come.
For more insights on how ABB motors and drives can benefit your business, contact Beta Power to explore tailored solutions that ensure continuous operational excellence.